RM3090E _59 Vehicle Exterior _008792 WINDOW / GLASS _0050081 BACK DOOR GLASS A

WINDOW / GLASS  BACK DOOR GLASS  INSTALLATION  


PROCEDURE

Hide 62785F 1.INSTALL BACK DOOR GLASS SPACER

a.

Apply Primer G to the installation part of the spacers.

HINT:

If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.



b.
E268588C01
1.135,1.125 1.135,0.875 true 2.385,1.135 2.385,0.885 true 2.156,0.51 2.156,0.844 2.156,0.844 2.323,0.844 false 1.198,0.844 1.365,0.844 1.365,0.844 1.365,0.51 false 1.094,1.167 1.406,1.323 0.313,0.156 10 *1 1.302,0.333 1.615,0.49 0.313,0.156 10 *2 2.115,0.333 2.427,0.49 0.313,0.156 10 *2 2.333,1.156 2.646,1.313 0.313,0.156 10 *1 0.052,0.042 0.365,0.24 0.313,0.198 10 *A
*A Back Side
*1 Back Door Glass Spacer
*2 Ceramic Notch


Install 2 new spacers on the back door glass as shown in the illustration.

NOTICE:
·

Allow the primer to dry for 3 minutes or more.

·

Throw away any leftover primer.

·

Do not apply too much primer.




Hide 64818B 2.INSTALL NO. 1 BACK DOOR GLASS SPACER

a.

Apply Primer G to the installation part of the spacer.

HINT:

If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.



b.
E268589C01
1.25,1.125 1.25,1.625 false 1.198,1.667 1.51,1.823 0.313,0.156 10 *1
*1 No. 1 Back Window Glass Spacer


Install a new No. 1 back window glass spacer on the back door glass as shown in the illustration.

NOTICE:
·

Allow the primer to dry for 3 minutes or more.

·

Throw away any leftover primer.

·

Do not apply too much primer.




Hide 64819 3.INSTALL NO. 2 BACK WINDOW GLASS SPACER

HINT:

Use the same procedure described for the other side.


Hide 75574B 4.INSTALL BACK WINDOW OUTSIDE MOULDING LH

a.
E270656C01
0.76,1.74 1.073,1.938 0.313,0.198 10 a 0.073,0.052 0.385,0.25 0.313,0.198 10 *A
*A Back Side
V100155

Primer G


Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G as shown in the illustration.

NOTICE:
·

Allow the primer to dry for 3 minutes or more.

·

Throw away any leftover primer.

·

Do not apply too much primer.



Standard Dimension:
Area Dimension
a 10 mm (0.3937 in.)



b.

Install a new moulding as shown in the illustration.

E268590C01
0.135,0.094 0.448,0.25 0.313,0.156 10 *A 4.583,2.198 4.896,2.354 0.313,0.156 10 *a 5.979,1.063 6.292,1.219 0.313,0.156 10 *a 5.75,1.417 6.063,1.573 0.313,0.156 10 *b 6.188,2.833 6.5,2.99 0.313,0.156 10 *c 4.594,0.5 5,0.656 0.406,0.156 10 A - A 3.521,2.063 3.927,2.219 0.406,0.156 10 A 3.896,1.969 4.302,2.125 0.406,0.156 10 A
*A Back Side - -
*a Edge of Curved Surface - -


Standard:
Area Specified Condition
a 2.1 mm (0.0827 in.)
b 6.5 mm (0.2559 in.)
c 0 to 2.5 mm (0 to 0.0984 in.)



Hide 75573C 5.INSTALL BACK WINDOW OUTSIDE MOULDING

HINT:

Use the same procedure described for the LH side.


Hide 75575D 6.INSTALL BACK WINDOW LOWER MOULDING

a.
B273465E01
1.596,1.547 1.735,1.758 0.138,0.211 10 a

Cut the back window moulding lower so that it is the size shown in the illustration.

Standard:
Area Specified Condition
a 1412 mm (55.5 in.)



b.

Remove the release paper from the back window moulding lower.


c.

Apply Primer G to the installation part of the window moulding.

NOTICE:
·

Allow the primer to dry for 3 minutes or more.

·

Throw away any leftover primer.

·

Do not apply too much primer.




d.
E268592C01
2.177,0.802 2.49,0.958 0.313,0.156 10 a 0.396,4.042 0.708,4.198 0.313,0.156 10 b 2.865,4.042 3.177,4.198 0.313,0.156 10 b 0.052,0.052 0.365,0.25 0.313,0.198 10 *A
*A Backside


Install a new moulding as shown in the illustration.

Standard:
Area Specified Condition
a 6.5 mm (0.2559 in.)
b 0 to 3 mm (0 to 0.1181 in.)



Hide 68131 7.INSTALL BACK DOOR GLASS

E268593C01
1.833,0.5 2.083,0.75 false 2,1.5 2.25,1.75 false 1.729,1.896 2.063,1.896 false 1.563,1.823 1.875,1.979 0.313,0.156 10 *2 2.625,0.448 2.938,0.604 0.313,0.156 10 *a 2.917,1.573 3.229,1.729 0.313,0.156 10 *b 1.844,1.396 2.156,1.552 0.313,0.156 10 *1 1.688,0.396 2,0.552 0.313,0.156 10 *1
*1 Primer M
*2 Adhesive
*a CORRECT
*b INCORRECT
V100155

Primer M


a.

Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

NOTICE:
·

Allow the primer to dry for 3 minutes or more.

·

Do not apply primer to the adhesive.

·

Throw away any leftover primer.

·

Do not apply too much primer.




b.

Using a brush or sponge, apply Primer G to the contact surface of the back door glass.

E268594C01
1.167,2.5 1.167,3.167 false 6.448,3.042 6.448,2.792 true 4.531,1.51 4.531,1.26 true 4.458,3.042 4.458,2.792 true 4.26,3.031 4.26,2.781 true 6.208,1.531 6.208,1.281 true 1.104,3.177 1.417,3.333 0.313,0.156 10 *1 0.083,0.083 0.396,0.24 0.313,0.156 10 *A 2.594,1.094 2.906,1.25 0.313,0.156 10 A 2.583,1.771 2.896,1.927 0.313,0.156 10 A 2.99,1.458 3.302,1.615 0.313,0.156 10 B 4.354,0.594 4.667,0.75 0.313,0.156 10 a 2.188,2.083 2.5,2.24 0.313,0.156 10 C 2.208,2.771 2.521,2.927 0.313,0.156 10 C 0.198,1.417 0.51,1.573 0.313,0.156 10 D 0.854,1.646 1.167,1.802 0.313,0.156 10 D 4.229,0.365 4.677,0.531 0.448,0.167 10 A - A 4.198,1.885 4.646,2.052 0.448,0.167 10 B - B 5.917,0.375 6.365,0.542 0.448,0.167 10 C - C 5.969,1.917 6.417,2.083 0.448,0.167 10 D - D 4.313,2.167 4.625,2.323 0.313,0.156 10 b 4.771,2.177 5.083,2.333 0.313,0.156 10 c 6.271,0.615 6.583,0.771 0.313,0.156 10 d 6,2.177 6.313,2.333 0.313,0.156 10 c 3.677,1.281 3.99,1.438 0.313,0.156 10 B 6.406,3.083 6.719,3.24 0.313,0.156 10 *1 4.479,1.531 4.792,1.688 0.313,0.156 10 *1 6.156,1.563 6.469,1.719 0.313,0.156 10 *1 4.427,3.083 4.74,3.24 0.313,0.156 10 *1 4.177,3.083 4.49,3.24 0.313,0.156 10 *1
*A Back Side - -
*1 Adhesive Center Line - -
V100155

Primer G - -


Standard:
Area Specified Condition
a 12.2 mm (0.4803 in.)
b 8.0 mm (0.3150 in.)
c 59.1 mm (2.3268 in.)
d 13.7 mm (0.5394 in.)


HINT:

If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.


NOTICE:
·

Allow the primer to dry for 3 minutes or more.

·

Throw away any leftover primer.

·

Do not apply too much primer.




c.

Apply adhesive to the back door glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or Equivalent


i.

Cut off the tip of the cartridge nozzle as shown in the illustration below.

HINT:

After cutting off the tip, use all adhesive within the time written in the table below.


Usage Time Frame:
Temperature Usage Time Frame
35°C (95°F) 15 minutes
20°C (68°F) 1 hour 40 minutes
5°C (41°F) 8 hours



ii.

Load the sealer gun with the cartridge.


iii.

Apply adhesive to the back door glass as shown in the illustration.

E268595C01
1.458,2.531 1.458,3.031 true 0.094,0.083 0.406,0.24 0.313,0.156 10 *A 1.417,3.073 1.729,3.229 0.313,0.156 10 *1 2.604,1.094 2.917,1.25 0.313,0.156 10 A 0.365,3.521 0.677,3.677 0.313,0.156 10 *2 2.604,1.781 2.917,1.938 0.313,0.156 10 A 3.688,1.271 4,1.427 0.313,0.156 10 B 2.958,1.573 3.271,1.729 0.313,0.156 10 B 2.208,2.073 2.521,2.229 0.313,0.156 10 C 2.188,2.75 2.5,2.906 0.313,0.156 10 C 0.177,1.375 0.49,1.531 0.313,0.156 10 D 0.833,1.594 1.146,1.75 0.313,0.156 10 D 0.396,2.833 0.708,2.99 0.313,0.156 10 a 0.875,3.24 1.188,3.396 0.313,0.156 10 b 3.219,0.635 3.531,0.792 0.313,0.156 10 a 2.76,0.438 3.073,0.594 0.313,0.156 10 b 4.365,0.625 4.677,0.781 0.313,0.156 10 c 4.323,2.635 4.635,2.792 0.313,0.156 10 d 4.854,2.635 5.167,2.792 0.313,0.156 10 e 6,2.646 6.313,2.802 0.313,0.156 10 e 6.281,0.688 6.594,0.844 0.313,0.156 10 f 4.177,0.188 4.594,0.354 0.417,0.167 10 A - A 4.104,2.26 4.521,2.427 0.417,0.167 10 B - B 5.677,2.229 6.094,2.396 0.417,0.167 10 D - D 5.594,0.188 6.01,0.354 0.417,0.167 10 C - C
*A Back Side - -
*1 Adhesive Center Line *2 Adhesive


Standard:
Area Specified Condition
a 8.0 mm (0.3150 in.)
b 12 mm (0.4724 in.)
c 12.2 mm (0.4803 in.)
d 8.0 mm (0.3150 in.)
e 59.1 mm (2.3268 in.)
f 13.7 mm (0.5394 in.)




d.

Install the back door glass to the vehicle body.

i.

Hold the back window glass in place securely with tape or equivalent until the adhesive has hardened.

NOTICE:
·

Allow the primer coating to dry for 3 minutes or more.

·

Check that the clips are attached to the vehicle body correctly.

·

Check the clearance between the vehicle body and glass.




ii.

Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.


iii.

Using a scraper, remove any excess or protruding adhesive.

HINT:

Apply adhesive to the glass rim.


NOTICE:

Do not drive the vehicle within the time written in the table below.


Minimum Time:
Temperature Minimum Time Prior to Driving Vehicle
35°C (95°F) 1 hour 30 minutes
20°C (68°F) 5 hours
5°C (41°F) 24 hours




Hide 68131 17.CHECK FOR BACK DOOR GLASS

a.

Conduct a leak test after the adhesive has completely hardened.


b.

Seal any leaks with auto glass sealer.